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High-Speed Rail Fertilizer Unloading Facilities

GSIHSR

InterSystems’ engineering solutions are tailored to the specific needs of high speed facilities which typically process 800 to 1,200 tons per hour through truck receiving and railroad access. InterSystems Receiving Features: OSHA-compliant enclosed belt conveyors are easy to maintain GSI QuickBolt support towers, platforms and catwalks are erected quickly; choose switch back or wrap-around stairs Fully-automated moveable tripper with a 4:1 turndown motor for quick transitions Standard electrically-driven rack and pinion gates fill micro-bins easily and eliminate manual operation We don‘t stop with state-of-the-art receiving systems. InterSystems’ blending and loadout systems incorporate the speed, accuracy, flexibility, blend quality and cost savings you expect. InterSystems Blending Tower Advantages: Offer multiple NTEP-approved weigh hoppers Allow for extra speed Increase weighing accuracy Eliminate the need to install two towers

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Blend Towers

GSIB

STANDARD BLEND TOWER HORIZONTAL MIXING BLEND TOWER HYBRID TOWER ? Storage of up to 300 tons ? Up to 18-ton capacity weigh hopper ? Up to 18-ton vertical tapered auger blenders ? Largest two-stage gates in the industry ? Re-elevate ? Blender bypass ? 2nd lane wholesale spout ? Impregnation ? Galvanized support structure ? 300 tons of storage ? Two 8-ton weigh hoppers ? 8-ton paddle and ribbon high speed, high quality, high efficiency blender ? 16-ton surge hopper ? Blender bypass ? Re-elevate ? 2nd lane wholesale ? Impregnation ? Galvanized support structure ? 300 tons of storage ? Three weigh hopper design: ? Two 16 or 18-ton and ? One 5-ton for micros ? Retail and Wholesale built into one tower ? Blend and Wholesale simultaneously to two lanes without sacrificing speed ? Re-elevate ? Blender bypass ? Impregnation ? Galvanized support structure

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FBL Overhead Drag Conveyor

1212 & 1214

1212 FBL Overhead Drag Conveyors 1214 FBL Overhead Drag Conveyors Standard Features: Head Section 3/16” #304 stainless steel shell construction Bolt on #304 top cover Heavy duty stainless steel reversable motor mount, bolt-on design for access to drive sprocket TEFC Motor, motor size depends on length, available sizes are: 5 HP thru 40 HP Heavy duty shaft mounted gearbox Heavy four bolt bearings, with UHMW dust seals Heavy duty drive sprocket Intermediate (Straight) Sections Available in lengths from 1’ to 9’-10”(10’), in 6” increments 12 ga. #304 stainless steel “u” trough sections Bolt on top covers Heavy duty #304 1 1/2 angle bolt flanges UHMW return rollers, with stainless steel shafts Drop Door Sections Standard doors for filling indoor bins 12 ga. #304 stainless steel shell construction #304 door handles, latches, hinges, and catches with one hand operation Large 42” long opening, to reduce carry over UHMW return rollers, with stainless steel shafts Inlet Hopper Section 12 ga. #304 stainless steel construction Avaliable with round or square spouting connection Tail Section 10 ga. #304 stainless steel shell construction Bolt on #304 top cover #304 stainless steel take-up bolts Heavy bearings, mounted on #304 stainless steel take-up mounts Heavy duty tail sprocket Chain & Paddles XH88 Heavy Duty Pintle Chain, with paddle attachment every foot 5/8” thick UHMW paddle Optional Features: Available with enclosed doors for applications outside applications (above roof) or where material needs to be spouted to a desired location Stainless steel square to round transitions, flange rings, clamp bands, & spouting

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Flight Star Incline Drag Conveyor

1212 & 1616

1212 Flightstar Drag Conveyors 120 tons per hour 1616 Flightstar Drag Conveyors 200 tons per hour Standard Features: Head Section 3/16” #304 stainless steel shell construction 10 ga. #304 stainless steel divider (wear) pan Bolt on #304 top cover Heavy duty stainless steel tubing motor mount, bolt-on design for access to drive sprocket TEFC Motor, motor size depends on length, available sizes are: 5 HP thru 100 HP Heavy duty shaft mounted gearbox Heavy pillow block bearings, mounted on #304 stainless steel mounts Heavy duty drive sprocket Stainless steel discharge to 10” round or 12” square Intermediate (Straight) Sections Available in lengths from 1’ to 9’-10”(10’), in 6” increments 12 ga. #304 stainless steel “u” trough sections 12 ga. #304 stainless steel divider (wear) pan, bolt-in design for easy cleaning Bolt on top covers Heavy duty #304 1 1/2 angle bolt flanges Curve Section Available in angles from 10 degrees to 60 degrees, in 5 degree increments 10 ga. #304 stainless steel side plates 10 ga. #304 stainless steel divider (wear) pan Bolt on top covers Heavy duty #304 bolt flanges Hopper Section Available in lengths from 2’, 3’, 4’ increments 12 ga. #304 stainless steel shell construction 12 ga. #304 stainless steel divider (wear) pan #304 stainless steel weight breaker Heavy duty #304 1 1/2″ angle bolt flanges #304 stainless steel adjustable flow control gates Tail Section 3/16” #304 stainless steel shell construction 10 ga. #304 stainless steel divider (wear) pan Bolt on #304 top cover #304 stainless steel take-up bolts Heavy bearings, mounted on #304 stainless steel take-up mounts Heavy duty tail sprocket Chain & Paddles XH88 Heavy Duty Pintle Chain, with paddle attachment every foot 5/8” thick UHMW paddle Optional Features: Pit drive over grates Mild steel support stands, available from 2’ tall thru 40’ tall Stainless steel square to round transitions, flange rings, clamp bands, & spouting Rubber pit cover Air drop doors

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Field Loader Conveyor

FLC1113

The Doyle Field Loader Conveyor (FLC) is today’s answer to your remote fertilizer or grain loading application. It’s completely portable and has a self contained 20 h.p. Honda gas engine, with hydraulic pump and motor. This allows you adjust the 24″ belt speed from 0 to 550 fpm. Adjustable belt speed, along with the optional adjustable discharge chute means you can “throw” material off the end of the conveyor, or direct it straight down for precise loading control. The standard FLC has a 35′ over all length, with a 10′ horizontal section, and a 25′ incline section. The FLC is constructed of 304 stainless steel, with a mild steel undercarriage. The 10′ horizontal section is 6″ deep and fits under most rail cars and trucks to save the added expense of a separate undercar conveyor. The 13′-6″ discharge height makes it easy to fill transport or floater trucks. Heavy gauge, 304 stainless steel channel construction builds in the durability you need at a price you can afford. The FLC is exactly balanced for easy one man hook-up. Mild steel square tube undercarriage, with an 80″ wheel base gives it excellent stability in transport. Undercarriage bead blasted and powder coated red. Our Doyle Field Loader Conveyor is the highest quality, field loader conveyor on the market today. We offer the best warranty, the best options, extra heavy duty construction, factory delivery / set-up. Contact us today for assistance in meeting your mixing or bulk handling needs. We are always happy to help you decide which products and options best fit into your operation. We can also custom design a system for your needs. You will be glad you decided on Doyle, home of Worldwide Quality Blending, Conveying, Tending, and Spreading Products! Standard Features: 24″ wide Crescent top belt, with stainless steel lacing 20HP Honda gas engine Up to 150 tons per hr. discharge rate (based on 60 lb. per cu. ft. material) Crowned and lagged drive and idler pull Square tubing style take-up assemblies 2″ steel return rollers 1″ bearings throughout Direct head drive 6 gallon metal gas tank 17 gallon metal hydraulic tank 215/75R 15″ Tires Tow hitch Optional Features: Adjustable discharge spout 12″ Round, fully enclosed, discharge spout Stainless steel weather covers 4′ Adjustable folding hopper 15 h.p. electric motor driving a hydraulic pump and motor Kubota D722 diesel engine, in lieu of 20 h.p. Honda gas engine Hydraulic self propelled undercarriage Conveyor can be built to run straight off tractor hydraulics. Note: This option still includes hydraulic lines and hoses to hydraulic motor. Also includes flow control to regulate output speed. Stainless undercarriage 5′ Extension for discharge end

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Portable Tri-Roll Conveyor

PTC1213

Standard Features: 18″ or 24″ wide PVC crescent top conveyor belt Conveyors are available in 1′ increments, starting at 24′ Tri-Rollers with stainless steel bases 10 ga #304 stainless steel construction Stainless steel weather covers Stainless steel discharge hood. Stainless inlet hopper available in 4 different styles Heavy duty adjustable undercarriage with tires and rims, shot blasted and powder coated Heavy duty worm gear winch TEFC motors Factory assembled & tested Optional Features: Hydraulic under carriage Wrap Drive for conveyors 40′ and less Hinged deflector, with winch and rope Square down for standard deflector, brings discharge to 11″ square Swivel axles for undercarriage Telescopic downspout, with winch and rope Dust control discharge sock

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Belt Undercar Conveyors

LL241113

6’, 8’ Incline Sections Available Standard Features: 24″ wide conveyor belt #304 stainless steel construction #304 stainless steel motor mount Enclosed discharge hood Rubber covered drive drum Tires with tubes Adjustable axle for ease of operating Steel undercarriage Drive includes V-belt, sheaves, bushings, and TEFC motor Factory assembled & tested Castor wheels and #304 Stainless steel mounting brackets, for tail of conveyor Note: In most cases conveyors are shipped with motors not installed. Optional Features: 6 ft. flared intake hopper assembly, with flow control Swivel mount undercarriage

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1090 Bucket Elevator

1090

Doyle Manufacturing builds three types of Bucket Elevator: 1090 – 90 tons per hour (based on 60 lbs per cu ft material) 2012 – 120 tons per hour (based on 60 lbs per cu ft material) 2415 – 200 tons per hour (based on 60 lbs per cu ft material) Standard Features: #304 stainless steel construction 20 ft. thru 70 ft. discharge heights available 90 ton per hour capacity (based on 60 lb. per cu. ft. material) 12″ #304 stainless steel turnkleen idler and rubber covered drive drum #304 stainless steel take-up bolts and hardware #304 stainless steel clean out and inspection doors in boot section #304 stainless steel inspection door in head section #304 stainless steel service door / clean out in first trunk section 11″ wide PVC belt 10″ x 6″ polyethylene buckets on 7″ centers Stainless steel bucket hardware Jackshaft drive, includes V-belt, sheaves, bushings, sprockets, chain, and TEFC motor 28″ wide x 25″ deep x 40″ high intake hopper Optional Features: Ladders, cages, and platforms Spouting and spouting accessories available (1090 head discharge is 12″ square) Second intake hopper Intake hopper cover Payloader inload hopper, 4 ft. wide x 8 ft. long Fertilizer conditioner in above payloader hopper Gearbox drive #304 stainless steel digger buckets

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2012 Bucket Elevator

2012

Doyle Manufacturing builds three types of Bucket Elevator: 1090 – 90 tons per hour (based on 60 lbs per cu ft material) 2012 – 120 tons per hour (based on 60 lbs per cu ft material) 2415 – 200 tons per hour (based on 60 lbs per cu ft material) Standard Features: #304 stainless steel construction 15 ft. thru 90 ft. discharge heights available 120 ton per hour capacity (based on 60 lb. per cu. ft. material) 12 ga.#304 stainless steel head and boot sections, with 7 ga. #304 angle supports 14 ga. #304 stainless steel trunking sections #304 stainless steel clean out in both sides of boot section #304 stainless steel bolt on service door / clean out in first trunk section 20″ diameter vulcanized rubber, herringbone pattern, head roller 20″ diameter turnkleen style boot idler roller #304 stainless steel take-up assemblies #304 stainless steel assembly hardware 11″ wide rubber belt 10″ x 6″ polyethylene buckets on 8″ centers Stainless steel bucket hardware Shaft mount drive, includes V-belt, sheaves, bushings, and TEFC motor 24″ wide x 24″ deep x 56″ high intake hopper Optional Features: Ladders, cages, and platforms Spouting and spouting accessories available (2012 head discharge is 12″ square) Second intake hopper Intake hopper cover Payloader inload hopper, 4 ft. wide x 8 ft. long Fertilizer conditioner in above payloader hopper Distributor platform, large or small

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Declining Weight Blending System

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